In the injection molding industry, efficiency and precision are critical to delivering high-quality products on time. However, one common bottleneck in the process is mold adjustment. Typically, after receiving a mold, it undergoes a series of checks and testing to ensure it aligns with the design specifications. If the mold doesn’t meet the required tolerances, adjustments must be made, which often means sending it out to an external toolmaker for fine-tuning. This process can cause significant delays, driving up both time and costs. At LSRmold, we solve this issue by offering in-house mold contouring services, drastically reducing lead time and increasing precision, all while keeping your project on track.
Why In-House Mold Contouring is Essential for Faster Project Execution
Injection molders typically rely on external suppliers to adjust and fine-tune molds. While this practice works, it introduces several challenges. The primary issue is time—each time a mold is sent out for modifications, it can take weeks for the changes to be made and tested. With LSRmold, we’ve developed the capability to make mold adjustments in-house, which has proven to be an essential advantage in accelerating production timelines. By using state-of-the-art tools and highly skilled in-house technicians, we are able to meet the exact requirements for your mold without the delays associated with outsourcing.
Key Benefits of In-House Mold Contouring at LSRmold
- Quicker Adjustments and Faster Decision-Making
Having the capability to make mold adjustments on-site allows for faster communication and decision-making. With our in-house toolmakers, there’s no waiting for feedback from external suppliers, which often leads to more efficient modifications and quicker solutions. This immediate access to mold alterations ensures your project proceeds smoothly and within the required timeframe. - Fewer Adjustment Iterations
By controlling the entire mold adjustment process, we reduce the need for multiple iterations. Each cycle of adjustments typically costs anywhere from $1,000 to $10,000 per iteration and takes between three to five weeks to complete. When the process is handled in-house, it’s streamlined and completed with fewer adjustments, thus saving you both time and money. - Better Control Over the Mold Shop Schedule
External toolmaking vendors often have busy schedules, which can lead to delays in your project. With in-house mold contouring at LSRmold, we manage the timeline more effectively, ensuring that your project progresses without any interruptions. This allows us to make adjustments promptly and avoids the disruption that often comes with relying on external vendors. - Cost Reduction
Sending molds out for adjustment not only takes time but also adds significant costs to the project. The cost of shipping, toolmaker fees, and additional inspections can accumulate quickly. By keeping everything in-house, we eliminate these expenses, offering a more cost-effective solution while maintaining the highest standards of quality.
The In-House Mold Contouring Process at LSRmold
At LSRmold, we have honed a precise in-house mold contouring process that ensures your molds meet the exact specifications in the fastest time possible. Here’s how it works:
- Receiving the Mold
We receive the mold in a steel-safe condition, either from a domestic or foreign source, ready for modifications. Steel-safe molds are slightly larger than the required dimensions, allowing us to make precise adjustments. - Setting Up the Injection Process
Utilizing scientific molding methodology, we set up the injection process to ensure we achieve the correct conditions for accurate molding. This includes optimal temperature, pressure, and cycle time. - Measuring and Testing
Our engineers perform rigorous measurements on the initial part, using tools like capability studies and other diagnostic tests to verify mold performance. - Modifying the Mold
Based on the measurements, our team modifies the mold by altering part and mold CAD data, making any necessary adjustments. We use EDM (Electrical Discharge Machining) and CNC (Computer Numerical Control) machines to precisely modify the mold’s core/cavity geometry. - Final Sampling, Inspection, and Submission
After adjustments are made, we perform final sampling to ensure that the mold meets the required specifications. We then submit the final product for inspection to verify accuracy and quality before production.
Why Work with LSRmold for Your Injection Molding Needs?
Most molders lack the in-house ability to modify tool geometry or CAD designs, often requiring third-party assistance for these tasks. At LSRmold, we take a different approach by integrating toolmaking and molding under one roof. This process ensures that every mold undergoes comprehensive modifications with precision, allowing us to deliver products faster and more accurately.
For suppliers and manufacturers who rely on injection molding for their products, this integrated approach means that DFM (Design for Manufacturability) principles are adhered to every step of the way. From initial design to final adjustments, our team works seamlessly with you to create the most efficient, cost-effective solutions tailored to your specific needs.
At LSRmold, we combine cutting-edge technology, skilled professionals, and one-stop service to provide exceptional quality and value. Whether you need a new mold, mold adjustments, or an entirely custom solution, we are equipped to deliver the results you need in the shortest time possible. Contact us today to discuss how we can support your next project with our in-house mold contouring and custom injection molding services!