Overview:
Custom Precision PVD Coating Plastic Injection Tooling Molds for Medical Applications are high-performance molds crafted for medical device production. Manufactured from premium materials such as P20, 718, NAK80, and S136 steel, these molds are designed to meet the demanding precision requirements for medical parts. Utilizing advanced CNC machining technologies combined with PVD (Physical Vapor Deposition) coating, our molds offer exceptional wear resistance, corrosion protection, and superior surface finish, ensuring flawless production of medical components. Our experienced team provides comprehensive OEM services and one-stop solutions tailored to your specific needs, from prototyping to mass production, ensuring high standards for precision and durability. We specialize in producing complex, reliable, and high-quality molds for medical applications that comply with industry certifications and regulations.
Basic Information:
| Specification | Details |
|---|---|
| Mold Type | Plastic Injection Molding Tooling Molds |
| Mold Material Options | P20, 718, NAK80, S136 |
| Mold Base Standards | HASCO, DME, MISUMI, JIS, LKM, etc. |
| Mold Runner System | Cold Runner / Hot Runner |
| Mold Gate Options | Slide Gate, Sub Gate, Pin-point Gate |
| Cavity | Single or Multi-Cavity |
| Design Software Supported | UG, PROE, CAD, SOLIDWORKS |
| Molding Equipment Used | CNC, Wire Cutting, Milling Machine, EDM |
| Compatible Raw Materials | Medical-grade plastics, engineering resins |
| Surface Treatment Options | PVD Coating, Electroplating, Anodizing |
| Sample Availability | Available |
| Lead Time | Approximately 30-35 days |
| MOQ | Small Orders Accepted |
| Certification | ISO 9001, IATF 16949, FDA Compliant |
Surface Coating Options:
- PVD Coating: Provides a durable, high-hardness finish, enhancing wear resistance and offering superior corrosion protection. Ideal for medical-grade components requiring long-term reliability.
- Electroplating: Improves electrical conductivity and corrosion resistance for enhanced mold life and performance.
- Anodizing: Adds superior surface hardness and corrosion resistance, particularly useful in high-volume medical applications.
Benefits of Our Tooling:
- Precision-Driven Design & Manufacturing
Utilizing advanced CNC machining and EDM (Electrical Discharge Machining) technologies ensures micrometer-level precision (±0.005mm) for intricate geometries, ideal for medical components where exact specifications are critical. - PVD Coating for Superior Performance
The application of PVD coating increases the mold’s durability and provides outstanding wear resistance, ensuring the molds are capable of producing high-quality medical parts over extended cycles. - Extended Tool Lifespan
Our molds are engineered with hardened steel cores and enhanced with PVD coating, resulting in significant resistance to wear, corrosion, and silicone adhesion, extending mold life to more than 500K cycles, even under the demanding conditions of medical-grade plastic molding. - Optimized Production Efficiency
Our molds are designed with advanced cooling channels and automated ejection systems, reducing cycle times by up to 30%, making them perfect for high-volume medical production while maintaining tight tolerances and high surface quality.
Quality Assurance:
Our Custom Precision PVD Coating Plastic Injection Tooling Molds for Medical Applications undergo a thorough quality assurance process to ensure each mold meets the highest standards of precision, durability, and compliance. From the initial design phase to production, we follow ISO 9001 and IATF 16949 certified procedures:
- Material Verification: All materials used in mold construction are tested for compliance with FDA and RoHS regulations.
- Dimensional Accuracy: Molds are verified for dimensional accuracy using CMM (Coordinate Measuring Machines), ensuring the precise specifications required for medical parts.
- Surface Finish and Performance Testing: Molds undergo rigorous surface quality assessments using Keyence optical comparators and Rockwell hardness testers.
- Thermal Stability and Ejection Testing: Mold performance is validated using thermal cycling in climate-controlled chambers, followed by ejection force tests to confirm reliable operation.
- Final Inspection and Certification: Comprehensive inspections are conducted at each production stage, ensuring the highest standards of quality and compliance with medical industry regulations.
Factory Show:
Our advanced manufacturing facility is equipped with cutting-edge technologies, including CNC machining centers, mirror-finish EDM, conventional EDM, and ultra-precise wire-cutting systems. These capabilities allow us to achieve the highest levels of mold accuracy and repeatability for precision medical applications. Our production floor is equipped with 15 rubber compression presses and 2 high-speed LSR injection molding machines, supporting both high-volume production and complex custom tooling for medical parts.
We leverage state-of-the-art quality control tools, including 3D optical projectors, sealing-integrity testers, durometers, and elasticity gauges to ensure product consistency across all stages. Fully accredited to ISO 9001 and IATF 16949, we maintain rigorous manufacturing and inspection standards, ensuring reliable, high-performance molds that meet the most demanding industry benchmarks. Our automated systems, including AutoDryers, high-speed doming stations, and precision die-cutting equipment, ensure the efficient and accurate production of every mold.
